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Home / How to Install a Winch on a Polaris Rzr 570

How to Install a Winch on a Polaris Rzr 570

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RANGER® ETX

RANGER® 570

RANGER® 570 EPS

RANGER CREW® 570

RANGER CREW® 570 EPS

Owner's Manual

for Maintenance and Safety

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  Summary of Contents for Polaris RANGER 570

  • Page 1 RANGER® ETX RANGER® 570 RANGER® 570 EPS RANGER CREW® 570 RANGER CREW® 570 EPS Owner's Manual for Maintenance and Safety...
  • Page 2 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone.
  • Page 3 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 4 POLARIS®, RANGER® and RANGER CREW® are trademarks of POLARIS Industries Inc. Copyright 2014 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 5: Table Of Contents

    Specifications ........90 POLARIS Products........92 Troubleshooting .

  • Page 6: Introduction

    INTRODUCTION The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations con- cerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
  • Page 7 Failure to follow the warnings contained in this manual can result in severe injury or death. Your POLARIS RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 8: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 9 INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

  • Page 10: Safety

    Helmet Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 11 Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs.
  • Page 12 If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
  • Page 13 SAFETY Safety Labels and Locations Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use vehicle cab nets and/or doors. •...

  • Page 14: Safety Labels And Locations

    SAFETY Safety Labels and Locations Passenger/Tire Pressure Warning WARNING • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
  • Page 15 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described.
  • Page 16 • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.

  • Page 17: Equipment Modifications

    FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764. Equipment Modifications Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

  • Page 18: Seat Belts

    SAFETY Operator Safety WARNING Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for proper operating procedures. Age Restrictions This vehicle is an ADULT VEHICLE ONLY.
  • Page 19 SAFETY Operator Safety Cab Nets Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Always use the cab nets (or doors) while riding in this vehicle.
  • Page 20 SAFETY Operator Safety Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always turn off the engine when refueling. • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks. •...
  • Page 21 SAFETY Operator Safety Operating on Public Roads Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).
  • Page 22 SAFETY Operator Safety Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.

  • Page 23: Features And Controls

    FEATURES AND CONTROLS Vehicle Components Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets (or doors, if equipped) must be used by both operator and passengers at all times. Any illustrations with- out cab nets are only to allow component identification. Always use the cab nets (or doors). Not all models come with all features.
  • Page 24 FEATURES AND CONTROLS Console Instrument Gear Selector Cluster MODE (Shifter) Button Switch Holder Steering Wheel Storage Storage Ignition/Light Adjustment Compartment Tray Switch 12V Auxiliary Lever Outlet Auxiliary Outlet The 12-volt receptacle has spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights.
  • Page 25 FEATURES AND CONTROLS Console All Wheel Drive (AWD) Switch (if equipped) The AWD Switch has two positions: • All Wheel Drive (AWD) • Two Wheel Drive (2WD). Press the top of the rocker switch to engage All Wheel Drive. Press the bottom of the switch to operate in two wheel drive.
  • Page 26 FEATURES AND CONTROLS Console Gear Selector Gear Shifter H: High Gear L: Low Gear N: Neutral R: Reverse P: Park Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

  • Page 27: Brake Pedal

    FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle Pedal Push the pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
  • Page 28 FEATURES AND CONTROLS Seat Removal Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets.

  • Page 29: Seat Belt Inspection

    FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are Latch Plate secured for all riders before operating. The driver's seat belt is equipped with a seat belt interlock.
  • Page 30 Use the strap adjusters to tighten any loose straps. Promptly replace worn or dam- aged cab nets and latches with new cab nets and latches. Please see your authorized POLARIS dealer. Securing a Net 1. After entering the vehicle, insert the lower net rod into the net mount on the floor. Make sure the ball at the end of the rod is properly secured in the slot at the base of the mount.

  • Page 31: Storage Compartments

    If your factory-installed battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, please see your POLARIS dealer to purchase a 30 AH battery. To install this battery to your vehicle, you will also need to purchase the 30 AH battery strap bracket.

  • Page 32: Indicator Lamps

    This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your authorized POLARIS dealer for service. Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.

  • Page 33: Instrument Cluster

    If this occurs, take the vehicle to your POLARIS dealer for proper diagnosis. The information center is set to display standard units of measurement and a 12-hour clock at the factory.
  • Page 34 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Use the MODE button to toggle through the information area options. Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. Tip: To exit the set-up mode at any time, wait 10 seconds. The display automatically exits and returns to the odometer display.
  • Page 35 Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Please see your POLARIS dealer for all major repairs. The diagnostic mode is accessible only when the check engine warning indicator activates after the key has been turned on. Leave the key on if you want to view the active code (fail- ure code).
  • Page 36 3. Record the three numbers displayed in the gear position, clock and odometer displays. 4. Press the MODE button to advance to the next error code. 5. Press and hold the MODE button to exit the diagnostics code menu. 6. See an authorized POLARIS dealer for code details and diagnosis.

  • Page 37: Operation

    Break-In Period The break-in period for your new POLARIS RANGER is the first twenty hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 38 Ensure proper operation Indicator lights/switches Ensure operation Air filter, pre-filter Inspect, clean Headlamp Check operation, apply POLARIS dielectric grease when lamp is replaced Brake light/tail lamp Check operation, apply POLARIS dielectric grease when lamp is replaced Seat Belts Check length of belt for damage, check latches for...

  • Page 39: Stopping The Engine

    OPERATION Starting Engine 1. Always start the engine outdoors or in a well-ventilated area. 2. Sit in the driver's seat and fasten the seat belt. Secure the cab nets (or doors). 3. Apply the brakes. Place the transmission in PARK. 4.

  • Page 40: Driving With A Passenger

    OPERATION Driving Procedure 1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. 2. Sit in the driver's seat and fasten the seat belt. 3. Start the engine and allow it to warm 4. Always use the cab nets (or doors) while riding in this vehicle.

  • Page 41: Driving On Slippery Surfaces

    OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces. Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1.

  • Page 42: Driving Uphill

    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

  • Page 43: Driving In Reverse

    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.

  • Page 44: Driving Through Water

    OPERATION Driving Through Water Your POLARIS RANGER can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Immersion can result in major damage if the vehicle isn't serviced correctly and promptly. After immersion, always take the vehicle to your dealer service. Do not start the engine! If it's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined on page 73, and take the vehicle to your dealer at the first opportunity.

  • Page 45: Hauling Cargo

    Cargo Box (Level Ground) RANGER ETX 1000 lbs. (454 kg) 500 lbs. (227 kg) RANGER 570/570 EPS RANGER CREW 570/570 EPS 1250 lbs. (567 kg) 500 lbs. (227 kg) WARNING! Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box.

  • Page 46: Towing Loads

    Speed RANGER ETX 1500 lbs. (680.4 kg) 850 lbs. (386 kg) 150 lbs. (68.1 kg) 10 MPH (16 km/h) RANGER 570/570 EPS 1500 lbs. (680.4 kg) 850 lbs. (386 kg) 150 lbs. (68.1 kg) 10 MPH (16 km/h) RANGER 1500 lbs. (680.4 kg) 850 lbs.

  • Page 47: Dumping The Cargo Box

    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not Release attempt to dump or unload the vehicle while Lever parked on an incline. 2. Apply the brakes. 3. Place the transmission in PARK. Dismount the vehicle.
  • Page 48 OPERATION All Wheel Drive (AWD) System For models equipped with a lockable rear differential, refer to the All Wheel Drive/Rear Differential section beginning on page 47. On models not equipped with a lockable rear differential, the All Wheel Drive system is controlled by the AWD switch.

  • Page 49: Engaging Awd

    OPERATION All Wheel Drive/Rear Differential System (if equipped) The 4X4 rear axle is equipped with a lockable differential that allows the operator to choose between an open differential or a closed differential. For models that are not equipped with a lockable rear differential, refer to the All Wheel Drive section beginning on page 46.

  • Page 50: Locking The Differential

    OPERATION All Wheel Drive/Rear Differential System (if equipped) Locking the Differential Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction.

  • Page 51: Winch Guide

    WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 52 WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning. 14. Never attempt to winch loads that weigh more than the winch's rated capacity. 15.
  • Page 53 WINCH GUIDE Winch Operation Read the Winch Safety Precautions in the preceding pages before using your winch. Tip: Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 54 WARNING! Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
  • Page 55 WINCH GUIDE Winch Operation 8. Read and adhere to the following information for winch damping to ensure safe winch use. In order to absorb energy that could be released by a winch cable failure, always place a "damper" on the winch cable. A damper can be a heavy jacket, tarp, or other soft, dense object.
  • Page 56 WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle's engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

  • Page 57: Winch Cable Care

    WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WARNING! Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY.
  • Page 58 WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or "shock" loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.

  • Page 59: Winch Maintenance And Service Safety

    3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.

  • Page 60: Emission Control Systems

    Operation on Public Lands in the U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1c. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 61: Maintenance

    D Have an authorized POLARIS dealer perform these services. WARNING! Improperly performing the procedures marked with a "D" could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services.

  • Page 62: Periodic Maintenance Chart

    Inspect duct for proper sealing/air leaks flange Drive belt 50 H 500 (800) Inspect; adjust; replace as needed ► Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service. D Have an authorized POLARIS dealer perform these services.

  • Page 63: Lubrication Recommendations

    MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval Remarks (whichever comes first) Hours Calendar Miles (Km) Cooling system (if applicable) 50 H Inspect coolant strength seasonally; pressure test system yearly ► Oil lines, fasteners 50 H Inspect for leaks and loose fittings ►...
  • Page 64 MAINTENANCE Engine Oil (570) Always check and change the oil at the intervals Oil Fill outlined in the Periodic Maintenance Chart beginning on page 59. Always use the recommended engine oil. See page 61. NOTICE: Allowing dirt or debris to enter the engine can result in serious engine damage.

  • Page 65: Engine Oil

    MAINTENANCE Engine Oil (570) Oil and Filter Change 3. Clean the area around the drain plug. CAUTION! Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 4. Place a drain pan beneath engine crankcase and remove the drain plug.

  • Page 66: Oil Check

    MAINTENANCE Engine Oil (ETX) Always check and change the oil at the intervals Upper Oil Fill outlined in the Periodic Maintenance Chart beginning on page 59. Always use the recommended engine oil. See page 61. NOTICE: Allowing dirt or debris to enter the engine can result in serious engine damage.

  • Page 67: Engine Oil (Etx)

    MAINTENANCE Engine Oil (ETX) Oil and Filter Change 3. Clean the area around the drain plug. CAUTION! Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 4. Place a drain pan beneath engine crankcase and remove the drain plug.

  • Page 68: Gearcase Specification Chart

    Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 92 for the part numbers of POLARIS products. Fluid Check The fill plug is located on the rear of the gearcase.

  • Page 69: Front Gearcase

    Refer to the Gearcase Specifications Chart on page 66 for recommended lubricants, capaci- ties and torque specifications. See page 92 for the part numbers of POLARIS products. Oil Check The front gearcase fill plug is located on the right side of the front gearcase.

  • Page 70: Spark Plugs

    Electrode Gap New or Used Plug Torque RANGER ETX .031" (.7-.9 mm) 9 ft. lbs. (12 Nm) RANGER 570/570 EPS .031" (.7-.9 mm) 9 ft. lbs. (12 Nm) RANGER .031" (.7-.9 mm) 9 ft. lbs. (12 Nm) CREW 570/570 EPS Spark Plug Inspection Spark plug condition is indicative of engine operation.

  • Page 71: Cooling System

    Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle. Adding or Changing Coolant POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See page 92 for the part numbers of POLARIS products.

  • Page 72: Radiator Coolant Level

    Overflow runs completely dry, there may be a leak in the system. Bottle Cap Have the cooling system inspected by your POLARIS dealer. Radiator Coolant Level Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 59.
  • Page 73 • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 74 MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 8. Rotate the driven clutch by hand until the belt is completely off. Step 8 9. Slide the front of the belt out from between the drive clutch and inner clutch cover to completely remove it.

  • Page 75: Pvt Drying

    MAINTENANCE POLARIS Variable Transmission (PVT) System PVT Drying There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the red drain plug on the outer clutch cover.

  • Page 76: Air Filter

    6. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. NOTICE: Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. See page 92 for the part numbers of POLARIS products.

  • Page 77: Spark Arrester

    MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding. •...

  • Page 78: Brake Fluid

    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 25. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unused portion.

  • Page 79: Steering Wheel Inspection

    3. There should be 0.8"-1.0" (20-25 mm) of freeplay. 4. If there is excessive freeplay or strange noises, or the steering feels rough or "catchy", have the steering system inspected by an authorized POLARIS dealer. Spring Adjustment Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension.

  • Page 80: Tire Tread Depth

    Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved size and type of tires for this vehicle when replacing tires. Tire Tread Depth Always replace tires when tread depth is 1/8"...

  • Page 81: Wheel Removal

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 3. Attach the wheel nuts and washers and fin- ger tighten.

  • Page 82: Headlight Lamp Replacement

    The fuse box is located in the electrical compartment under the left rearmost seat. Spare fuses are provided in the fuse box. If you suspect that a fuse or relay may not be working properly, please see your POLARIS dealer. Fuse Size Feature Supported Brake Light...

  • Page 83: Headlight Beam Adjustment

    MAINTENANCE Lights Headlight Beam Adjustment 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
  • Page 84 MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.

  • Page 85: Battery Removal

    MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. 1.

  • Page 86: Battery Installation

    If your factory-installed 14 AH battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, please see your POLARIS dealer to purchase a 30 AH battery. Before installing the 30 AH battery, remove the plastic spacer at the bottom of the battery compartment.
  • Page 87 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leaking or spilled electrolyte during charging. See page 83. 2. Charge the battery with a charging output no larger than 1/10 of the battery's amp/hr rating.

  • Page 88: Cleaning And Storage

    NOTICE: Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 89 Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 90 5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil. 6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.

  • Page 91: Removal From Storage

    3. Fill the fuel tank with fuel. 4. Check all the points listed in the Daily Pre-Ride Inspection section on page 36. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page Transporting the RANGER Follow these procedures when transporting the vehicle.

  • Page 92: Specifications

    SPECIFICATIONS RANGER ETX RANGER CREW 570/570 EPS RANGER 570/570 EPS Maximum Weight Capacity 1000 lbs. (454 kg) 1250 lbs. (567 kg) (includes weight of operator, passenger, cargo, accessories) Dry Weight 1045 lbs. (474 kg) (ETX) 1323 lbs. (600 kg) (570) 1075 lbs.
  • Page 93 Hood Headlights 2 single beam, 50W, quartz/halogen 2 single beam, 50W, quartz/halogen Taillights 10 L.E.D. (.28W) 10 L.E.D. (.28W) Brake Light 10 L.E.D. (3.1W) 10 L.E.D. (3.1W) Indicator Light 1.0 W 1.0 W Clutching See your POLARIS dealer for clutching specifications.

  • Page 94: Polaris Products

    Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger 5253552 POLARIS Battery Strap Bracket for 30 AH Battery 4010630 POLARIS 30 AH Battery 2521372 POLARIS Air Filter...

  • Page 95: Troubleshooting

    Dry out the PVT. See page 73. Inspect clutch seals for damage if repeated ingestion into the PVT system leaking occurs. Clutch malfunction See your POLARIS dealer. Poor engine performance Check for fouled plugs or foreign material in fuel tank or fuel lines. See your dealer.
  • Page 96 Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Immediately see your POLARIS dealer Low battery voltage Recharge the battery to 12.8 VDC Mechanical failure See your POLARIS dealer...
  • Page 97 Solution Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug wires See your POLARIS dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten...

  • Page 98: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 99 THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 100 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 101 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.
  • Page 102 *As related to the evaporative emission control system. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.

  • Page 103: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 104: Index

    INDEX Accessory Outlets ......22 Differential, Locking/Unlocking ....48 Adjustment, Shock Spring .

  • Page 105: Oil Change

    Instrument Cluster..... . 30-34 Polaris Products ......92 Polishing the Vehicle .
  • Page 106 INDEX Safety Labels ......10-12 Tachometer ......33 Safety Symbols .
  • Page 107 12 or who cannot comfortably reach the floor and hand holds. • On paved surfaces - pavement may seriously affect handling and control. • With non-Polaris approved accessories - they may seriously affect stability. ALWAYS: • Wear your seat belt. Vehicle rollover can cause severe injury or death.

How to Install a Winch on a Polaris Rzr 570

Source: https://www.manualslib.com/manual/1045584/Polaris-Ranger-570.html